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Variable Speed Fire Pumps - This is to make sure I understand the concept correctly.

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SprinklerDesigner2

Mechanical
Nov 30, 2006
1,264
In 45 years I've never used one but if I understand what they are correctly then this could be my first time.

Storage building exceeds 500,000 sq ft so it isn't a small project.

ESFR system using K16.8 heads discharging at 52 psi so the total amount of water I need, with hose streams, is 1,710 gpm.

City water supply isn't the greatest with 80 psi static, 34 psi residual flowing 2,100 gpm. In this jurisdiction RPZ backflow is required and I must maintain 20 psi residual with the pump flowing 150% at the fire pump suction or downstream the backflow. Using the Ames Maxim Series M500 it appears I will have 7 psi loss through the backflow and if we add to that the loss through the suction line I will end up with around 25 psi at 1,875 gpm at the pump suction flange.

I can do this with a standard 1,250 gpm @ 80 psi fire pump which, and I did examine the curves, should leave me with a churn of under 175 psi but the available pressure at 1,750 gpm is about 100 psi.

I can make this happen but all my cross mains need to be 6" and with 6,000 feet of 6" schedule 10 that ain't cheap no more. Last price I got I have nearly $80,000 in 6" pipe alone which isn't counting the 7.5% sales tax With pipe and fittings I figure I can save over $60,000 in total material cost if I can get a pump that will give me 140 to 150 psi discharge @ 1,710 gpm.

Will a variable speed pump do the job for me? I know they cost more, a lot more, but I already have $33,000 figured in the cost of a 1,250 gpm @ 80 psi pump. Even if the the variable speed pump boosts the price by $40,000 (which I doubt it is that much) the cost savings would still be substantial not counting the savings on labor running 4" instead of 6".

Am I correct in thinking a variable speed pump has a larger motor but the controller controls the motors rpm which would keep the total discharge pressure around 160 psi regardless of how much water I am using?

What am I missing or misunderstanding?
 
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Am I correct in thinking a variable speed pump has a larger motor but the controller controls the motors rpm which would keep the total discharge pressure around 160 psi regardless of how much water I am using?

Yes. These drivers clip the pressure range above a predetermined set point, for example 175 psi.

See Clarke PLD for example.

 
As I understand it they don't make an animal like this for an electric fire pump, do they?
 
They do. See this for example or this

They may cost more that the diesel version however.
 
They are made for electric. I believe it is called a variable frequency drive. You will still need a relief valve, just as on a diesel. You may be surprised at what that VFD ends up being in price. It may still be less expensive to use the 6" mains.

Travis Mack, SET, CWBSP, RME-G, CFPS
MFP Design, a Ferguson Enterprise
 
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