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  • Users: vonsteimel
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  1. vonsteimel

    What should I use to estimate extent of non-conformance escapes based off given sample

    Greetings, We've been purchasing castings for years now which were not 100% inspected. We've since added some additional inspection to a few features and are now finding non-conformnaces in these areas. There is no risk as they have always been there, so this is merely a paperwork exersize...
  2. vonsteimel

    How to they mold cups with bubbles in them?

    Greetings, There was a short part of my left where I specialized in injection molding. Today I am holding a plastic cup, much like the image below, that has bubbles in it. None of the bubbles are surface connected nor are they very close to the surface (I've tried to pierce them with a knife)...
  3. vonsteimel

    W-axis on CMM ? Calibration Metric?

    I saw a CMM calibration report that had a W-Axis. Google failed me on this one. It looked somthing like this (example): SPEC AFTER X-axis 0.005 0.002 Y-axis 0.005 0.001 Z-axis 0.005 0.003 W-axis 6A/S 3A/S 1) What is the W-axis? I assume it may be the...
  4. vonsteimel

    Galvanic corrosion; Copper eyelet (from CHT sender) bolted to an Aluminum Head

    Greetings, We've switched our CHT (cylinder head temperature senders) to a better more reliable type. However the connecting "eyelet" is solid copper (unknown grade/alloy), in contrast to our old ones that were zinc-plated steel (like the spark plug). These copper eyelets just go around the...
  5. vonsteimel

    Small Tablet DC converter horribly inefficent?

    Greetings, I'm a mechanical guy so I wanted to make sure I'm understanding this right. We are going to start using tablets as scanning stations to record job costing, inventory.etc (why tablets? I don't know, not my decision....) Anyway, there will be quite a number of them which will never...
  6. vonsteimel

    Dimensioning Hole depth on tubing

    Greetings, I was wonder how others dimension this. Say you have 1.00 X 1.00 X 1/8 Square tubing, with a 1/4" hole in one side (but not through the opposite side). When dimension the depth for the 1/4" hole, do you put the depth equal to the material thickness (i.e. 1/8 DP)? Or the depth to...
  7. vonsteimel

    Unique Application; "Projection" Spray Nozzle Source?

    Greetings, See the attached sketch. I'm going to vastly simplify things to get down to the question. I'm tasked with finding a nozzle (or nozzles) capable of "squirting" a fluid (lets assume its water) out to a distance of about 10 feet in a fairly uniform "flat" pattern. The contact area...
  8. vonsteimel

    Old "Paper" drawing system; "Used on" Field in Title Block.....

    Greetings, A while back I overhauled my current employers Technical Data System to bring it up to more modern standards and practices. Part of this included revising the Title Block, which had been setup for use before any computers or electronic drawing management systems. One of the fields...
  9. vonsteimel

    ProE Mechanica, Buckling Perpendicular to the Load?!

    Greetings, See the attachment. I've been refreshing my memory of Pro/mechanica (Wildfire 2.0) and have ran into an odd problem. I've built 2 quick beams. One is straight across, the other (shown in the attachment) has a small section removed. I've been running buckling analysis on them. The...
  10. vonsteimel

    Employee Evaluation Formulas & Curves

    Greetings, I've been trying to resolve an employee evaluation problem that I'm sure is common in any medium/large company. At my company, employee evaluations are directly tied to raises. It starts once a year when, to leave out the complicated details, the accountant and the CEO decide on a...
  11. vonsteimel

    Abrasion Resistant Fabric, diamond coating? Looking for suggestions.

    Greetings, A specific component I use is made of 400 denier Neoprene coated Nylon fabric and is in contact with the ground. It must remain flexible, relatively lightweight, and mostly impermeable to air. Only a portion of the fabric is in contact with the ground, so ideally I only need to...
  12. vonsteimel

    Revision History, when a parts is given a new number

    Greetings, I encountered an issue today and I'm wondering how other places handle this. I have a part that has been used for long time. It has now been significantly revised in such a way that the form, fit & function have changed. Therefore in accordance with our Technical Data System it...
  13. vonsteimel

    What exactly does a Validation Engineer do?

    Greetings, I was wondering if someone could enlighten me on what exactly it is that a Validation Engineer does? I get the whole IQ, OQ, PQ concept but how does one actually go about it? How would you Testing Operator and/or manufacturer documentation for conformity? Or how would you validate a...
  14. vonsteimel

    Brain fart Monday: Question about dimensioning

    Greetings, I've attached a quick sketch. Pretty sure I know the answer here but I thought I confirm with your opinions. I've been given a drawing to check that looks like the top example. Now the shop made this (before it was checked) without a problem. However, we are going to outsource so I...
  15. vonsteimel

    Making a detailed drawing of a complex harness?

    Greetings, This is more of a drafting question I suppose, but it fits the electrical bill. Has anyone seen, know, or have any examples of a detail drawing of a complex electrical harness. In particular one with multiple layers of heat-shrink (or similair) sealing various soldered connections...
  16. vonsteimel

    The Real Definition of Productivity = physical output that has resale value?

    Greetings, I Would like to get some input on this subject. Here at my work, the terminology is a bit askew. Its is assumed that the definition of productivity is "physical output that has (or increases) resale value" --- and thus meetings, discussions & much "office work" is therefore...
  17. vonsteimel

    Looking for Suggestions on Innovative Design, Filling to shells with foam

    Greetings, Not going to go in much detail here. I've been given a profile and a length. See the attached sketch. The idea is that the inner and outer walls will be highly finished surfaces. The outer wall will have gel-coat facing outward, the inner wall will have gel-coat facing inward...
  18. vonsteimel

    Proper Callout for Centerdrills

    Greetings, I was wondering if anyone could enlighten me on calling out for center drills.... A lot of the old drawings here at my workplace just say "#3 center drill" but from what I remember, they actually had to be called out as below (couldn't find the depth symbol).... 2X Ø0.21 [5.5] x...
  19. vonsteimel

    What assumptions can be implied on a Proper Engineering Drawing? and how to avoid it?

    Greetings, I've been through drafting school (AS in Industrial Drafting) & Mechanical Engineering School (BS). I've always considered myself to be pretty good at drawings/drafting/blueprint reading.etc and have performed reasonable well I work at a smaller Mfg. Company so I check all of...
  20. vonsteimel

    Doing Physical Inventories....

    Greetings, I was just wonder what is the general duration manufacturing companies before doing a Physical inventory? We manage over 7000 different parts and would like to know how long they typically wait in the industry before they do a Physical inventory? Are they at scheduled durations, or...

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