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  • Users: DMcMahan
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  1. DMcMahan

    Mechanical Vapor Recompression

    We are considering vapor recompression to upgrade the heat quality of a waste vapor stream so that it would be easier to integrate with existing proceses for heat recovery. I am looking for information on pros and cons of this as well as what issues may prevent this technology from being...
  2. DMcMahan

    Steam Leak Calculations

    I am working to justify repairing steam leaks in the plant. Can anyone help me with a calculation method or table to determine the rate of steam loss through leaks to atmosphere? Would RO calculations be sufficient? I think it would be easier with a table using plume size and steam pressure...
  3. DMcMahan

    Pinch Analysis

    I am considering funding a pinch study in my chemical operations. I've got a $300 million/year energy bill (steam, gas, coal, KWH, etc)Does anyone have experience with this? What were the outcomes? Did projects get installed as a result?
  4. DMcMahan

    Air Cooled Heat Exchangers

    We have several banks of Air Cooled Heat Exchangers (FinFans). They are used to control the temperature of a closed loop tempered water system. They are designed for 11MMBTU heat removal per bank. They've been in service for over 20 years. They are installed approximately 15 feet above grade...
  5. DMcMahan

    Bubble Cap Trays in Dirty Service

    I have a relatively small column with 10 bubble cap trays. It is in a dirty service with approximately 1% phenolic tars. Feed is 96% toluene and ~2% each of water and methanol. Feed enters on top tray and there is no reflux. Solvent and tars are the bottoms. Over time the bubble caps get...
  6. DMcMahan

    Poor insulation causing energy losses

    Does anybody have a quick and dirty method for estimating energy losses due to poor condition or lack of insulation? I have varying line sizes and varying process fluid temperatures. Thanks

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