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  1. sw007

    Impact test temperature for sub-size impact test specimen

    I am reviewing a welding procedure which is applied to a vessel with a Minimum Design Metal Temperature (MDMT) of -50 deg F. The PQR test coupon thickness is 0.375 inch (9.525 mm). The impact test specimens are sub-sized impact test specimens: 10 mm x 5 mm x 55 mm. The PQR shows that the impact...
  2. sw007

    Joint Category and production impact test.

    I have the following issues need your help: (1) Is the circumferential seam of nozzle pipe to flange weld joint a Category B joint or Category C joint? I read ASME VIII Div.1 UW-3, looks like it is a Category C joint. Fig UW-3 confused me. (2) If the vessel MDMT is -46 DegC, is production...
  3. sw007

    A36 to 304SS welding

    I have a pre-qualified welding procedure which is used to weld structural steel A36 to 304SS. I have two questions: (1) Which AWS-welding code I should use? D1.1, D1.6 or others? (2) Does AWS code allow pre-qualifition on dissimilar welding of A36 to 304SS? Please help. Thanks.
  4. sw007

    UV degradation of Polyethylene and FRP

    Can somebody tell me the UV degradation of Polyethylene and FRP? We are planning to fabricate a tank using Polyethylene. If the Polyethylene tank is served under the sunlight, how long we can use it (How many years)? Thanks a lot.
  5. sw007

    Materials selection for pump shaft

    Can ASTM A582-Gr416 be used for the pump shaft at the minimum design temperature of -46 DegC? Thanks.
  6. sw007

    Pipe support for 1.25Cr-0.25Mo pipe

    1.25Cr-0.5Mo Pipe was designed and fabricated per ASME B31.3. The design temperature is above 455 DegC. Based on ASME Code, Carbon steel can be used below 427 DegC for pressure components. Can I use Carbon Steel structure steel member for the pipe support?
  7. sw007

    AWS D1.1 Joint dimension tolerance

    In AWS D1.1, tolerance of the joint dimension is defined in Figure 3.3 and 3.4 by "as detailed" and "fit-up". What is the difference between "as detailed" and Fit-up". For example: (1) For prequalified WPS, which tolerance I should use? (2) For WPS qualifed by PQR, which tolerance I should...
  8. sw007

    Valve Materials Selection for sodium hypochlorite service

    I need to select a material for a valve which will be served in 12.5% sodium hypochlorite solution. The normal operating temperature is 35 DegC and Design Temperature is up to 65 DegC. At first, we selected Carbon Steel with PTFE lining. But the valve is too small to be lined. Please advise an...
  9. sw007

    Weld end preparation for pipe and fitting

    I have a weld end preparation, which is shown in the link below: http://files.engineering.com/getfile.aspx?folder=831d2aa3-663c-4b21-8e99-2627b8185151&file=Weld_End.bmp Welding ends shall be prepared per ASME B16.25. If the thickness is greater than 22 mm, ASME B16.25 (2007) Fig. 3 shall be...
  10. sw007

    ASTM A312 welded pipe

    I have one question about welded 304 Stainless Steel pipe. The applicable pipe specification is ASTM A312. The manufacturer's welding procedures indicate that the pipe is welded by PAW without filler metal (first layer, Machine type) and GTAW (Second layer, Manual type) without filler metal...
  11. sw007

    Questions on welding procedure qualification with impact test requirem

    Hi all, I am reviewing one WPS which is supported by 3 PQR’s and was confused by the vendor’s documents. Impact test is required for the Welding Procedure qualification (Design temperature of vessel is -46 DegC). WPS (SMAW): Base metal: P1 Gr.1/2 to P1 Gr.1/2 Base metal Thickness range...
  12. sw007

    what is the definition of "Ferrous Metal"

    what is the definition of "Ferrous Metal". I am trying to understanding if Austenitic stainless is Ferrours Metal or not. I searched on the internet which defines "Ferrous Metal" as metal contain a certain percentage of Iron. Therefore Austenitic stainless steel is Ferrous Metal. Please advise.
  13. sw007

    AWS D1.1: Qualification by testing VS Procedure Qualifcation Record

    In AWS D1.1 welding procedure qulification, what is the difference between the Qualification by tesing and Procedure Qualification Record (PQR). It looks like they are the same. Please advise, thanks.
  14. sw007

    Liquid Penetrant Examination for Iron Casting

    Can anybody adivse which standard is used for the Liquid Penetrant Examination for Iron Casting? I have a iron casting pump (API 610 I-1) and want to set up the acceptance criteria of Liquid Penetrant Examination on casing material (Iron casting) Please advise.
  15. sw007

    Inconel 600 and Inconel 625

    For some reasons, we can not find the 321SS or 347SS bolting materials. Our client indicated that we can use Inconel 600 or Inconel 625 in lieu of 321SS or 347SS as the bolting materials. The service condition: Desgin temperature: 430 C; Maximum Operating Temperature: 400C Hydrogen Partial...
  16. sw007

    Filler metal for dissimilar welding of S31803 and Carbon Steel

    which Filler metal is used to weld S31803 Duplex stainless steel to carbon steel, E/ER2209? or E/ER309Mo?
  17. sw007

    welding procedure qualification

    I am reviewing vendor's welding procedures on a Vessel, which requires impact test. The welding process is SAW. The vendor provided two PQR(s) to support one WPS. Impact test is required. ASME IX is used for the qualification. PQR-1: Test coupon thickness: 8 mm Maximum Interpass temperature...
  18. sw007

    410s and 304 tray

    We are designing a Caustic Tower with 18% caustic solution and 1000ppm H2S, Cl less than 50ppm. Which materials is better for the metallurgy of trays? Our previous seletion is 410S. I am thinking the reason for the seletion of 410s. How to evaluate the corrosion rate for these two materials at...
  19. sw007

    welding procedure qualification

    Guys, I need your help. I am reviewing welding procedures for a 304L Stainless Steel vessel. The design temperature of the vessel is -127C (-197F). According to ASME VIII, impact test is exempted for the base metal (UHA-51d). However, impact test for welding procedure qualification can not be...

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