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  • Users: edmeister
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  1. edmeister

    Need Weld 4130 & 18-8

    require to join 4130 rod into a 18-8 fitting. Basic strength requirement - like to avoid cracking. Any comments & / or suggestions for filler rod. Looking at TIG process. Not a critical application - short term / corrosion susceptibility not a factor here..
  2. edmeister

    Reinforcement to Thin skin - DTA Concerns

    Lately projects keep getting more difficult with a new twist each time. I am required to install an antenna Reinforcement to a .032 Thick crown skin. Customer insists on having no external Doubler. Since aircraft is CAR 23.573b regulated (DTA Analysis requirement)- the following options are...
  3. edmeister

    Deutsch Blind Fasteners PN 6952-x-xx-x

    specifically PN 6952-x-xx-x / CSK Head PN 6953-x-xx-x / Prot Head Encountered these type on an aileron repair. Have no data & have not been able to locate any pertinent info. Has anybody in our collective fields of experience dealt with these fasteners? I have never installed one nor seen one...
  4. edmeister

    Damage Tolerance Analysis for Composite Structures

    Lately I have several FAR23 aircraft (Composite construction) (Post Amdt. 45/48) certification that I have to demonstrate compliance with FAR23.571 & FAR23.573 .. We are not dealing with complicated situations - just a few holes to allow the mounting of Antennas - never the less the analysis has...
  5. edmeister

    Panel Pin Specs

    Who has the Reference spec for panel pins ATR-150-1875F; ATR-200-3125F;and ATR-250-4375F ... ?? All i can find is a decrepit brochure written by AAR COMPOSITES in pre-2002. Installation & strength allowable values ??
  6. edmeister

    Composite Joint Allowables

    What a wonderful profession ! Involved with construction of Cabin VIP interior monuments (Galleys; Wardrobes; Lavs ..) Recently learned that Joint (Pin & Insert as well) allowable values are not readily available & each STC endeavor requires another set of Coupons to be sent out for testing. -...
  7. edmeister

    Extrusion Floor Rail

    Involved with a Rush job that requires installation of a 100+ feet of Longitudinal Floor rail + Brown track to secure custom seating & monuments. A typical procedure would be to duplicate the existing OEM rail installation adjacent to the proposed installation butt-line. The OEM rail...
  8. edmeister

    Looking For Boeing Design Manual Reference -Frame Analysis

    Recently encountered a Boeing Design Manual Reference (BDM6830)... That provides the stress value on a frame given cabin differential pressure & various Frame / Stringer / Skin Material properties & Dimensions. Until - i can evaluate further - it seems an intriguing methodology to be used in DTA...
  9. edmeister

    Layer change Default

    My recent peeve is when i change layers .. I would prefer all the properties change to the same settings as the default layer setting .. > presently when i change layers .. all that changes is the layer name with colour & other properties remaining the same as the selected line (color, scale ...
  10. edmeister

    Mathcad Wishlist - Units definition control

    Don't u just hate it when Mathcad interjects into a worksheet/calculation and assigns a constant or universal units to some variable in the calculation. This thereby leads to me wasting time going thru every line and determining where the error is .. - I would like the UNITS tab have a checkbox...
  11. edmeister

    Boolean expression in an equality

    In dealing with a Shear / Moment Diagram .. came across this expression .. V(x) := R - (x > a) * W never seen a ">" or "<" operator in an equality expression like this .. How does this work ? does it multiply W only if x > a ?? else V := R if a >= x ? if (x > a) is true (=1) then V = R-W else...
  12. edmeister

    Reference for allowable Credit on Weld Repair

    Recently performed a weld repair to a solid 4130 1/2" dia shaft. My initial direction was to Weld / fill the chafe damage on the side of the shaft & perform a post-weld heat treatment to restore to original condition. It was brought to my attention that this was not an acceptable process. Say...
  13. edmeister

    Aircraft Exterior Vinyl Wrap

    Lately been inundated with requests for criteria / requirements / specifications for materials / procedures / and guidelines for installation of vinyl film to the exterior surfaces of aircraft such as Company decals / logos / advertising. Companies that deal with these products / services do not...
  14. edmeister

    Toolbar Save

    DS never fails to disappoint me when it comes to toolbars. After i arrange my custom toolbars & icons to my liking .. either some DS update (or lately playing around the menu customization) - crashed the entire startup & had to reinstall the default toolbars Things i know .. deleting...
  15. edmeister

    Kt values for CSK Fasteners

    Require a comparison of Kt values for a straight hole vs Fastener holes for NAS1097 / MS20426 Heads. Also does the Kt value change if the fastener is installed? I believe the interface between the bottom of the CSK and the straight bore is significant. Also Briles (+ Aerolok) types are an...
  16. edmeister

    Material Properties for Ni-5%Al HVOF coating

    We are applying a .050" THK Ni-5%Al HVOF coating on a structural component & require to establish various design criteria & require the material properties for this "sintered" material. Would anyone have data sheets on HVOF applied Ni-5%Al material? In particular we require ultimate / yield /...
  17. edmeister

    In-House Repair Documentation Template

    We are revising our IN-House Engineering Documentation so that we can make use of Electronic signatures / graphic capabilities & move away from hand sketches. An attempt to move towards the 21st Century technology. I would like to open up discussions of what works & what can be improved upon...
  18. edmeister

    patch repair in large 6013-T6 Curved ALUM Sheet

    Situation: Have a 7 Foot length of curved Sheet .063" THK - 6 Inch radius made from 6013-T6. (Aerodynamic leading edge) Require to remove a damaged section (ie: 5" Diameter)from anywhere on this surface. Propose to cut out & weld in flush filler of same material. Problem: -What will be the Post...
  19. edmeister

    Wanted! Electro_Mech Simulation S/W

    Wanted a recommendation for a software program where i can model electric lights, multi-contact relays, switches, and a limited mechanical system that opens / closed these switches. This would facilitate the discovery of any conflicting or unexpected operations ie: shorts or 'locked'...
  20. edmeister

    How can U Flange Sheetmetal Hole?

    Can anyone suggest a procedure to flange a cutout hole in thin-sheet metal. ie: 5&quot; Dia. Hole with .25&quot; lip at 45 degrees around the circumference of a round (or sometimes oval) cutout. (a.k.a. Lightening Holes) Any suggestions would be useful ..

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