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  • Users: MStiller
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  1. MStiller

    Thread on fuel filler caps

    Does anyone know the thread of the filler neck/fuel filler cap for thread on fuel filler caps? Not the "turn 90 degrees, click 3 times" type, but actual thread on caps
  2. MStiller

    Road Load Data

    Does anyone know where I can get some general road load data? There was a study I saw a while back of a guy that put WFTs on his car and drove around for 10,000 miles or so and posted the data, but I can't seem to find it. I'm trying to design/spec bearings for use as our wheel bearings, and...
  3. MStiller

    Red Gasoline

    I've tried to figure this out, but have come up with nothing so far, so maybe someone here can help me. The fuel in our vehicle is turning red, and we can't figure out why. We put new fresh gas in our gas tank, and it's fine, and if we sample the gas from the tank, it's normal. But if it...
  4. MStiller

    Crash Test Regulations

    I've been going through the CFR to check the regulations that will apply to the vehicle my company is building, and a significant part of that is 571.208 (i.e. Occupant Crash Protection). I have been endlessly confused to the point of despair by Section 4.7 of this standard however, which...
  5. MStiller

    Brake Line Question

    I'm getting set up to run brake lines for the prototype vehicle my company is building, but I have a few questions. We're taking a fairly standard approach and using hard line from the master cylinders out towards the wheels, and then using flex line from the body to the wheels. The issue I'm...
  6. MStiller

    Rear View Mirrors (Yes, I know this is a bit bizarre)

    Hello all I'm a vehicle engineer at a small company designing and building a lightweight vehicle, and in the interests of aerodynamics, we're interested in using rear view cameras instead of external mirrors. Unrelated to this, we are also in the market for a tow vehicle, and I was looking at...
  7. MStiller

    PAA Etch/Anodize and BR127 Primer

    My company is looking to bond a number of aluminum parts onto carbon fiber parts we are producing, and we're looking for company in the new england area (we're located in Boston) that can do both the Phosphoric Acid Anodization and the BR127 Bond Primer. Anyone know of anyone that can do this...
  8. MStiller

    Fuel filler door/assembly

    I'm trying to source parts for the fuel system of the vehicle we're building, and I'm having some trouble finding a source for the fuel filler neck/gas cap/door assembly. I found the goodyear fuel fill hose, which we could run between the gas cap and the fuel tank, but other than just buying a...
  9. MStiller

    Airbag-in-seatbelt

    I'm a vehicle engineer at a startup company building a lightweight vehicle, and we would like to use airbag-in-seatbelt types of airbags similar to the type used in many small aircraft and the type that Aptera is allegedly installing in their vehicle. Does anyone know of any companies that make...
  10. MStiller

    EVAP System

    I'm trying to find more information about the EVAP system, and I'm having trouble. In addition to the exhaust system which I'm designing (which a number of you have helped me out on, thanks for that) I'm also doing the fuel system, and the engine we're using (Rotax 4 cylinder 4-stroke Aircraft...
  11. MStiller

    Designing an exhaust system

    As I mentioned in a previous thread, I'm in charge of designing the exhaust system for the vehicle my company is building. Are there any kits available that you can buy that make designing a custom header/exhaust system easier, or is it just a matter of going to home depot and buying a whole...
  12. MStiller

    Exhaust System Question

    I was put in charge of designing the exhaust system for a vehicle my company is building, and I was reviewing the Code of Federal Regulations as it pertains to vehicles, and under the section for exhaust systems it says: "No part of the exhaust system shall leak or discharge at a point forward...
  13. MStiller

    TIG Calculations

    I'm a vehicle design engineer, and I'm trying to do some weld calculations for some suspension components that need to be TIG welded. Unfortunately, the only calculations I can find in my test books are for arc welding. Are there any books/resources I can find calculations for TIG welding, or...
  14. MStiller

    Unequal Leg Length A-Arm Front Suspension

    I work at a company designing our own lightweight vehicle, and we're planning on having a double wishbone suspension with pullrod-actuated inboard shocks for the front suspension. The vehicle is all composite, and due to the lack of space in the engine compartment, we were planning on mounting...

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