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  1. gearcutter

    Chevrolet Volt 4ET50 Transaxle Components and Operation

    A very good break-down, with explanation, of this transmission - https://youtu.be/dqM3YXEf1js Check out the other videos on the guy's channel, well worth the effort.
  2. gearcutter

    A330 Oil pump failure/Engine shutdown

    Interesting summary of a yet-to-be-released report into the cause of an engine shut-down on an A330 while flying over Australia. http://www.atsb.gov.au/publications/investigation_reports/2016/aair/ao-2016-101/ So far it appears like there's been an oil pump failure due to damage sustained to...
  3. gearcutter

    Roughing-out Using a Different Pitch & Pressure Angle

    Here's an interesting problem that a gear cutter is sometimes faced with. I'm doing a job which requires the use of a 13 module, 20deg PA hob. Material is 4140 H/T to around 35-38HRC. The type of material and the hardness is causing wear issues with the High Speed Steel hob. Therefore I'd like...
  4. gearcutter

    Steering Gears, RMS Titanic

    Interesting gear profile on these gears, apparently part of the mechanism used to drive the steering system of the Olympic-Class liners such as the RMS Titanic. I'm not sure what the profile would be called. Double Herringbone perhaps? This reference refers to the gears as 'Wilson-Pirrie'...
  5. gearcutter

    Gear Cutting a Face Gear Tooth Profile

    In case you've ever wondered how the tooth profile of a face gear is generated - https://youtu.be/bwiPhjK3pdQ
  6. gearcutter

    Failed Splined Shaft, Interesting Fracture Zone

    Here's an interesting failure of a small splined shaft that I'm currently investigating. The Engineer's (hired by the OEM) final report simply stated that the incorrect material and heat treatment had been used. The end-user has asked for a more detailed report along with recommendations...
  7. gearcutter

    On-line Gear Failure Info Resource

    With help from Bob Errichello, these guys have put together an excellent on-line resource on gear failure modes & mechanisms. http://gearboxfailure.com/
  8. gearcutter

    Fellows Gear Shaper ad

    Fellows Gear Shaper ad from the early 1900s. Talk about an offer-you-can't-refuse! "Now we know just what this machine will do. Unless you have used one, you don't. We will tell you. Send us drawings of your gears and we will make you a positive guarantee. Then we will put a Gear Shaper into...
  9. gearcutter

    Turbopump gears for Liquid Rocket Engines.

    In case you've ever wondered what it might be like to have to design gears for this most-unique of operating environments, here's an interesting paper from the NASA archives. http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19750002094.pdf
  10. gearcutter

    Over/Under Pins Dimension Calculator

    Below is a link to a really neat little .exe file that'll calculate dimensions over pins/balls for gears, racks, worms, serrations & threads. Developed by a guy in Germany by the name of Emil Meyer; the program used to be available for download for free-of-charge from his website. Unfortunately...
  11. gearcutter

    Form Relieving a Hob, How It's Done.

    In case you've ever wondered how a gear generating hob is 'backed-off' or 'form-relieved'; this video shows how it's done in a form-relieving lathe. http://youtu.be/P91Wt4CwH4A
  12. gearcutter

    Scuffing of Gear Surfaces

    I'm in the middle of an investigation and thought I might share some of the issues that I'm coming across. This image is the best example that I have which shows an adhesion phenomenon known as scuffing, sometimes incorrectly called scoring. Shown is a tooth tip and a metric ruler for scale...
  13. gearcutter

    'Old School'

    Spiral gashing a cone/pineapple/tapered gear cutting hob 'old school' with a double angle side & face cutter. Cone hobs are generally used for generating teeth on worm gears by feeding the hob tangentially through the pitch circle. Cone hob by ronvol, on Flickr Ron Volmershausen Brunkerville...
  14. gearcutter

    AGMA Realeses New Standards

    The AGMA has just released several new and updated standards. The main one of interest is ANSI/AGMA 1010-F14 which is a revision of 1010-E95 'Appearance of Gear Teeth = Terminology of Wear & Failure'. There are many excellent examples of the various failure modes that gear teeth are subjected...
  15. gearcutter

    Converting a Conventional Milling Machine Into A Hobbing Machine

    The images below were taken from another gear related forum. They are of a machine located at a gear shop in India somewhere. A conventional milling machine is being used to do the job of a horizontal hobbing machine. Power is taken from the rear end of the horizontal tool spindle and then...
  16. gearcutter

    Winch Failure/Operator Error

    Occasionally there's discussion about winch drums in the forum so I thought this video might be of interest to the members. The accident happened in Australia, 2008. Watch in the lower right hand corner as the hoist mechanism of the M4600-based Transilift appears to explode as the operator tries...
  17. gearcutter

    Predicting Load Distribution of Involute Spline Couplings

    Excellent article from Gear Technology magazine about predicting & modelling the load distribution of involute spline couplings. http://www.geartechnology.com/issues/0610x/chase.pdf Ron Volmershausen Brunkerville Engineering Newcastle Australia http://www.aussieweb.com.au/email.aspx?id=1194181
  18. gearcutter

    'Ball screw' type worm & worm wheel drive

    Interesting video showing a 'ball screw' type worm & worm wheel drive. I wonder what sort of loses there'd be and how smooth the engagement would be. http://youtu.be/hvz9A0c_HeQ Ron Volmershausen Brunkerville Engineering Newcastle Australia http://www.aussieweb.com.au/email.aspx?id=1194181
  19. gearcutter

    Thesis on the fretting fatigue phenomenon in splined couplings.

    Here's a link to another excellent thesis on the fretting fatigue phenomenon in splined couplings. The work was conducted from an aerospace perspective. REPRESENTATIVE FRETTING FATIGUE TESTING AND PREDICTION FOR SPLINED COUPLINGS. By DEAN HOUGHTON, BEng, University of Nottingham...
  20. gearcutter

    Thesis on Fretting Wear

    Here's a link to a thesis from 2006 on the fretting phenomenon in aerospace applications. The work concentrates on spline type applications using materials which have been case hardened using a nitriding process. An excellent source of information for spline design, lubrication, material and...

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