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  1. DAVIDSTECKER

    Alternat; ASTM A487 Gr10B

    I'm looking for recommendations for an alternative to ASTM A487 Gr 10B. A487 is for Pressure Service castings and requires a lot of heat treating to process. Many years ago, our Metallurgist, who has since passed, selected this material to cast hammer heads out of. We hadn't made any of these...
  2. DAVIDSTECKER

    Chevy 5.7L; 1999; Oil pressure issue

    Recently my check gages light has been coming on, and when I looked the oil pressure was dropping to almost zero. This only happens when I come to a stop and the engine is up to temp. This also seems to happen only when I've been running the AC. Putting the trans in to neutral and a quick tap of...
  3. DAVIDSTECKER

    Connecting Link; 3/8" Chain

    https://res.cloudinary.com/engineering-com/image/upload/v1686320423/tips/2022-11-07_10.01.30_t4daay.jpg I had this posted over at the gear and pulley group, but didn't get any replies so I thought I'd try this group. I'm looking for a full strength rated connecting link for 3/8" Grade 100 chain...
  4. DAVIDSTECKER

    Connecting Link; 3/8" Chain

    I'm looking for a full strength rated connecting link for 3/8" Grade 100 chain that will fit in the pockets of this chain wheel. This is for a close loop system for moving carts though an assembly line. I'm making the drive with the chain wheel and the customer is somehow making the connection...
  5. DAVIDSTECKER

    Wire rope block reviews?

    Due to the on-going supply chain issues, I am looking at using a brand of wire rope block that I am not familiar with. The company I am going get it from is one I've worked with for many years, but I wanted to get others thoughts on the brand. The brand is called "RopeBlock" out of the...
  6. DAVIDSTECKER

    Closed Loop of 3/8" Chain

    I've sort of stumbled into a new market for one of our stock product lines. I'm using our small capstan by removing the smooth rope barrel and replacing it with a chain pocket wheel for 3/8" chain. The end users do not have a lot of details regarding the chain they've been using but the samples...
  7. DAVIDSTECKER

    Loading Hopper Railcars

    I am working on automating a winching system to load open top hopper railcars from an overhead conveyor. This will need to sense that the cars are in position to be loaded then advance as the product reaches a certain height above the top of the car. This particular project will involve 7 cars...
  8. DAVIDSTECKER

    Replacing an ASTM A757 gr C1Q casting with a forging

    I'm looking for a wrought steel equivalent to use for a forging in leu of ASTM A757 Gr. C1Q. We will be making rectangular blocks up to 12" thick. One thought was to make C1Q blocks and then forge them to shape. Any input would be greatly appreciated. Best regards, David
  9. DAVIDSTECKER

    Re-Austentizing to correct Aluminum Nitrided Embrittlement

    thread330-184119 We have a very large casting in house (ASTM A757 Gr C1Q) that has Lab confirmed Aluminum Nitride Embrittlement. The last post in the linked thread stated that Re-Austentizing could often remedy this condition. My question is how reliable is this process. The casting is mostly a...
  10. DAVIDSTECKER

    Portable Induction Coil fixturing

    We have a Miller Pro heat 35 with the liquid cooling for PWHT and so far we love it. Most of the time we can warp the induction cable around the part even if it's not a true pipe or can wrap it in a flat coil as long as it is on a horizontal surface or we can drape it over the part. We are...
  11. DAVIDSTECKER

    Dealing with typical "Barnacles" on iron drain stack

    I am getting ready to try and sell a home and I have the typical rust "barnacles" on the drain stack in the basement. I have had a couple of plumbers in for different things and when I bring up replacing the stack they keep trying to tell me that if I replace the stack I'll have to bring a bunch...
  12. DAVIDSTECKER

    MIG welding 5086 with 5556 filler

    We are in the process of qualifying a weld procedure for 5086 Aluminum using 5556 filler wire and we are getting lots of porosity using the MIG process. The plate is 1/2" thick, the weld joint is a "V" groove, wire is 3/64 (.047) diameter. We have success with TIG on the same base material...
  13. DAVIDSTECKER

    Casting within a casting

    I am looking for reference materials and/or pointers for a casting a steel part that incorporates a precast stainless steel component. I have seen bronze gears cast around a steel hub. The stainless steel would be shaped like a shell of the inside of a toroidal field (dough nut hole) The steel...
  14. DAVIDSTECKER

    Can the filler metal and WPS for ASTM A757 Gr C1Q be used for A1Q

    I am currently working on a WPS and qualification for ASTM A757 GR C1Q castings but now a project has come up that would require A1Q. My current wire is E81T1-Ni1. Other that a slight overage on tensile and a 300F preheat vs 50F, would there an problems with using the WPS for both grades of...
  15. DAVIDSTECKER

    Aluminum handle corrosion on mobile hydraulic valves

    Not too long ago I supplied a machine to an ocean going ship and I have received some feedback that the aluminum handles on the control valves are not doing very well. I used valves from a fairly well known mobile hydraulic valve manufacturer. I spoke with the company and was informed that the...
  16. DAVIDSTECKER

    1950's Furnas upgrade

    I have a home Furnas from the 1950's take is in very good shape and works well but I would like to upgrade it with a current style automatic pilot safety valve. Is that something a typical HVAC contractor can do you would it require someone with a special License? I've lived in the house for 25...
  17. DAVIDSTECKER

    How to etch steel plate with common products?

    I am working on a welding procedure and the welding expert said that we should prepare the test plates with the "Grain" of plate a certain direction. One of the testing labs I work with told me to use a solution of HNO3 and 98% Ethanol but finding small amount required is becoming complicated...
  18. DAVIDSTECKER

    Equal to or Better Than ASTM A575 document

    I am working on a DOD project that one of the material call outs is ASTM A575 Mechant Grade steel. My main problem with this specification is that the size of round stock I need not readly available. What I am looking for is an ASTM or governemt document that states that material per ASTM A576...
  19. DAVIDSTECKER

    Casting cross over for Inconel 693

    I am looking for chemistry and heat treating information for a cast version of Inconel 693. Some of the research I have done for some of the other Inconel 6XX series has lead me to ASTM A494. I have data that lists the chemistry of Inconel 693, but I'm not sure that just matching chemistry is...
  20. DAVIDSTECKER

    Non-magnetic properties of Hadfield manganese steel

    I am working on a project that has cast Hadfield manganese steel (ASTM A128 Gr. A) parts. One of the main properties required is that the magnetic permeability needs to be less than 1.2mu. The foundry that is casting the parts for me has experience with casting Hadfield for wear resistant parts...

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