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Recent content by 4872

  1. 4872

    AWS D1.1 Table 4.5 # 34-Essential Variable require requalification

    Dear Friends Pls provide best possible clarification/definition asap Code- AWS D1.1 Year 2010 The omission, but no inclusion, of backing or backgouging 1st i prfer to break it up 1- Omission of backing or backgouging- If PQR qualified with backing ( backing weld/backing strip/metallic strip) or...
  2. 4872

    AWS D1.1 Table 4.5 # 13- Process Parametres

    Dear Experts Onsite AC & DC current used- Root using LB52U x AC for better penetration- 1 WPS(AC) & Fill/Cap- using LB52 x DC using another WPS(DC).Weld Process-SMAW So 2 diffrernt WPS with varying AC/DC Variables used for welding this T-K-Y Joints. Based on Table 4.5 # 13- straightway it is...
  3. 4872

    AWS D1.1/ASME SEXT IX- PQR Hardness Value exceeds allowable range

    Base Material - ASTM A131- EH36 x 25.4mm (Thk) x Single V Weld Process - SMAW / Weld Position - 3G-Uphill All Mechanical Tests & Impact Testing( -20 deg celcius ) passed. But Hardness Value exceeds allowable range Query:- 1) Is it mandatory( AWS D1.1 / ASME Sect IX )to conduct Hardness Test? 2)...
  4. 4872

    AWS D1.1 Table 4.5 # 31- Qualification Range & Limitation

    Dear Sir That means I can include all joint type/groove with given joint types and grooves detail in ONE WPS attached with qulaified PQR ( with/without CVN Test Results . Based on newly prepared WPS complying to essential and supplementary variables(if CVN reqd) to weld all joints with given...
  5. 4872

    AWS D1.1 Table 4.5 # 31- Qualification Range & Limitation

    Dear Sir Presently I have qualified PQR with Single V welded in 3G Position Undergone all reqd mechanical test including Impact Test at -20 deg celcius succesfully. Base Mat- ABS Grade EH36 x 25.4mm Thk. Filler Metal used - Kobelco LB52-E7016. QUERY:- Based on Table AWS D1.1-Ed 2008-4.5 # 31-...
  6. 4872

    AWS D1.1Ed-2008-4.1.3.2-Tack Welder Qualification

    Dear Friends AWS D1.1Ed-2008-4.1.3.2-Period of Effectiveness 1) Code clearly says tack-welder's qualification valid indefinitely for the process and positions qualified for. 2) We also use "Low Levy 3G-SMAW-max. thk qualified is 10mm" qualified welders as tack-welders only. Their qualification...
  7. 4872

    API 5L X65Q PQR Qualification

    Dear Friends Applicable Codes - ASME Section IX & ASME B31.3 Weld Process - GTAW / SMAW Test Positions - 2G & 5G separately Base Material - API 5L X65Q x 30mm thk. I have to know acceptable Min. / Max. Hardness Value after PWHT. Client Spec refer NACE MR 0175 which i dont have Can shine some...
  8. 4872

    Welding B16.47A Weld Neck Flange x DH36

    Dear Friends Possible Weld Process want to weld Tubular Tube to Flange-Butt 1) Please send Properties of B16.47 A-Series 900. Weld Process - GTAW x SMAW / or GTAW / FCAW or FCAW. Appreciate if someone advise suitable consumable. Thanks Ganesan
  9. 4872

    6G Welder Qualification Range

    Dear Friends Weld Process - SMAW We have 6G welders qualified - using F4 & F5 Filler Metal groupings. Q1 - Can My F4 welder weld stainless Steel base meterial ising F5 Filler Metal? Q2- Is my Welder qualified with F5 Filler metal qualified to weld using F4 to F1 Filler Metals Appreciate...
  10. 4872

    Duplex SS -PQR Qualification

    Dear Friends I was asked to prepare WPS for Duplex Stainless Steel varies from 1" to 8" x Min Thks 5mm to 38mm. Impact Value -40 deg celcius Process - ROOT and Hot pass - GTAW / Fill & Cap-SMAW Pls guide me in preparing Proposed WPS complyimng to ASME Sect IX-QW-403.6 & QW-451 Thanks
  11. 4872

    T-Y-K -6GR WPS/PQR Qualification

    Dear Friends Is it mandatory or option to conduct Mock-Up Test( AWS D1.1-4.12.4.1) in qualifying PQR for 6GR-T-Y-K? Thanks
  12. 4872

    Base Material Requirements for 6GR-T-Y-K PQR

    Dear Friends I want guidance in qualifying PQR Applicable Code AWSD1.1. 6GR Test Position- API 5L X52 Pipe used( Group II- Impact Test Reqd.) Question - 1) Is it mandatory to do mock-up test? 2) Is there any base material limitations for preparing macro specimen. Thanks
  13. 4872

    T-Y-K -6GR WPS/PQR Qualification

    Dear Friends Applicable Code- AWS D1.1. tEST pOSITION -6GR. 1)For full Mech. Test/Impact Energy-6GR-Mat. API 5L X52-Group II Mat used 2) For Macro - EH36-Group Material II used. In which clause as per AWSD1.1 it is allowed? Appreciate prompt answer
  14. 4872

    Is it acceptable according to AWS D1.1?

    Dear Friends Applicable Code - AWS D.1.1- Sect 4 Part B-Table 4.8. In Module Skid Fabrication European Steel- S355JR, S275JR,A355JO used( Unlisted Material in AWS D.1.1). Is it right/appropriate to use WPS/PQR Qualified using EH36 as base material? If acceptable, pls advise ref. section of the...
  15. 4872

    ASME B31.3- MPI/LPT on Process Piping Butt Welds

    Hi, Rneil, Yes mentioned in the latest ISO Drawings. Job concluded based on Rev 3 which only require to comply with ASME B31.3.But Rev. 4 calls for 20% RT(same as in earlier rev.& Done) + 5%MPI on butt welds Reinstament done and commissioning completed. That's the reason. I want to confirm if...

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